Zps-tajmac

EN VERTICAL, HORIZONTAL AND MULTIPURPOSE MACHINING CENTRES ZPS PRODUCTION PROGRAM

The history of engineering production in Zlín begins in the BAŤA company in 1903. In 1950, the company was renamed to the Závody přesného strojírenství – ZPS (Precision Engineering Works). In 2000, the company was taken over into the possession of the Italian owner Mr. Tajariol and changed its name to the TAJMAC-ZPS, a. s. which the company bears up to the present time. The TAJMAC-ZPS company is a complex firm engaged in the development and production of machine tools. The production program of the company consists of high-performance machining centres, turning centres and worldclass multispindle automatic lathes and CNC sliding headstock machines. These machines have found their places in the most demanding industries on the markets all over the world and have earned very good reputation for their excelent technical parameters, accuracy and reliability. As the TAJMAC-ZPS is the owner of the foundry premises of the ZPS-Slévárna firm, which is located in the company manufacture area, it also has a fully concentrated capacity comprising all the stages of development and manufacture to its disposal. The TAJMAC-ZPS holds a leading position in the production of machine tools in the Czech Republic. It is ranked among the best Czech exporters and belongs to the world high-ranking machine tool builders. The export of products amounts to the more than 80 % of production. 2

VERTICAL MACHINING CENTRES

MACHINING CENTRES ZPS ZPS MCV1060i High performance High strength and rigidity High dynamic and thermal stability SPINDLE UNITS High reliability Planetry gearbox ISO 40, HSK-A80 ISO 50 ISO 50 Belt transmission ISO 40 Electrospindle ISO 40 HSK-A63 The machine centre ZPS MCV1060i presents an innovated type of a vertical milling centre with a modern, efficient and stable enclosure. The machine is composed of two stationary castings - the base and the column. The column is provided with guideways along which the spindle head travels. The work table travels in the longitudinal direction (X-axis) along the cross saddle. The cross saddle moves in the transverse direction (Y-axis) along the base. All guideways are formed by linear rails with rollers. The size and placing of the linear rails not only enable high loads while maintaining high accuracy of dimensions and surface quality of the workpiece but also guarantee higher service life of the machine. MCV1060i Travels without APC Travels X-axis (work table) 1,050 mm Y-axis (cross saddle) 640 mm Z-axis (spindle head) 800 mm Spindle nose to table 125 – 925 mm Maximal working feed 40 m/min Rapid traverse 40 m/min Acceleration 5 m/s2 Table 1,320 × 620 mm Working area 5 × 18 mm × 125 mm Number of T-slots × width × pitch 1,350 kg Maximal load Working accuracy (According to ISO 230-2) direct (linear absolute rulers) Measuring system in X, Y, Z axes 0.008 mm Bidirectional positioning error (A) in X, Y, Z axes 0.0034 mm Bidirectional position setting repeatability (R) X, Y, Z axes Additional data 2,750 × 2,120 mm Machine floor plan W/O chip conveyor 3,065 mm Machine maximal working height 7,700 kg Machine weight 2,783 mm Height with tool changer for 30 tools 2,933 mm Height with tool changer for 24 tools HEIDENHAIN, SINUMERIK, FANUC Control system Long-lasting high accuracy Automatic pallet change (APC) 4 TECHNICAL DATA 10,000 rpm 6,000 rpm 8,000 rpm 22.5 / 31.5 kW 19.5 / 29.3 kW 22.5 / 33.8 kW 244 / 342 Nm 519 / 779 Nm 306 / 458 Nm 12,000 rpm 19.5 / 29.3 kW 95 / 143 Nm 15,000 rpm 18,000 rpm 25 / 31 kW 25 / 31 kW 160 / 200 Nm 160 / 200 Nm AUTOMATIC TOOL CHANGER Number of tools (option) Tool change time – left tool changer Tool change time – right tool changer ISO 50 / CAT 50 BT 50 / HSK-A80 24 (48) 3.5 s 3.9 s ISO 40 / CAT 40 BT 40 / HSK-A63 30 (60) 2.9 s 3.9 s

TECHNICAL DATA MCV1260i Travels without APC Travels X-axis (work table) 1,300 mm Y-axis (cross saddle) 640 mm Z-axis (spindle head) 800 mm Spindle nose to table 125 – 925 mm Maximal working feed 40 m/min Rapid traverse 40 m/min Acceleration 5 m/s2 Table 1,500 × 620 mm Working area 5 × 18 mm × 125 mm Number of T-slots × width × pitch 1,350 kg Maximal load Working accuracy (According to ISO 230-2) direct (linear absolute rulers) Measuring system in X, Y, Z axes 0.008 mm Bidirectional positioning error (A) in X, Y, Z axes 0.0034 mm Bidirectional position setting repeatability (R) X, Y, Z axes Additional data 3,200 × 2,120 mm Machine floor plan W/O chip conveyor 3,065 mm Machine maximal working height 8,300 kg Machine weight 2,783 mm Height with tool changer for 30 tools 2,933 mm Height with tool changer for 24 tools HEIDENHAIN, SINUMERIK, FANUC Control system ZPS MCV1260i High performance High strength and rigidity High dynamic and thermal stability Long-lasting high accuracy SPINDLE UNITS Planetry gearbox ISO 40, HSK-A80 ISO 50 ISO 50 Belt transmission ISO 40 Electrospindle ISO 40 HSK-A63 MACHINING CENTRES ZPS 10,000 rpm 6,000 rpm 8,000 rpm 22.5 / 31.5 kW 19.5 / 29.3 kW 22.5 / 33.8 kW 244 / 342 Nm 519 / 779 Nm 306 / 458 Nm 12,000 rpm 19.5 / 29.3 kW 95 / 143 Nm 15,000 rpm 18,000 rpm 25 / 31 kW 25 / 31 kW 160 / 200 Nm 160 / 200 Nm AUTOMATIC TOOL CHANGER Number of tools (option) Tool change time – left tool changer Tool change time – right tool changer ISO 50 / CAT 50 BT 50 / HSK-A80 24 (48) 3.5 s 3.9 s ISO 40 / CAT 40 BT 40 / HSK-A63 30 (60) 2.9 s 3.9 s High reliability Automatic pallet change (APC) The machine centre ZPS MCV1260i presents an innovated type of a vertical milling centre with a modern, efficient and stable enclosure. The machine is composed of two stationary castings - the base and the column. The column is provided with guideways along which the spindle head travels. The work table travels in the longitudinal direction (X-axis) along the cross saddle. The cross saddle moves in the transverse direction (Y-axis) along the base. All guideways are formed by linear rails with rollers. The size and placing of the linear rails not only enable high loads while maintaining high accuracy of dimensions and surface quality of the workpiece but also guarantee higher service life of the machine. 5

MACHINING CENTRES ZPS ZPS MCV1680i High performance High strength and rigidity High dynamic and thermal stability Long-lasting high accuracy High reliability Automatic pallet change (APC) 6 The machine centre ZPS MCV1680i is provided with three mutually perpendicular and continuously controlled axes which enable milling, drilling, boring, reaming and threading operations on workpieces made of steel, cast iron and light-metal as well as nonferrous metal alloys. The machine is composed of two stationary castings - the base and the column. The column is provided with guideways along which the spindle head travels in the vertical direction. The work table travels in the longitudinal direction (X-axis) along the cross saddle. The cross saddle moves in the transverse direction (Y-axis) along the base guideways. All guideways are formed by linear rails with rollers. The design of the machine framework allows its enormous load, the machines are therefore favored in the FSW technologies which require high pressure force in the Z-axis. TECHNICAL DATA MCV1680i Travels without APC Travels X-axis (work table) 1,700 mm Y-axis (cross saddle) 840 mm Z-axis (spindle head) 840 mm Spindle nose to table 110 – 950 mm Maximal working feed 30 m/min Rapid traverse 30 m/min Acceleration 3.5 m/s2 Table 1,800 × 780 mm Working area 5 × 18 mm × 160 mm Number of T-slots × width × pitch 2,500 kg Maximal load Working accuracy (According to ISO 230-2) direct (linear absolute rulers) Measuring system in X, Y, Z axes 0.009 mm Bidirectional positioning error (A) in X, Y, Z axes 0.0034 mm Bidirectional position setting repeatability (R) X, Y, Z axes Additional data 4,130 × 2,477 mm Machine floor plan W/O chip conveyor 3,533 mm Machine maximal working height 13,800 kg Machine weight HEIDENHAIN, SINUMERIK, FANUC Control system SPINDLE UNITS Planetry gearbox ISO 40, HSK-A80 10,000 rpm 22.5 / 31.5 kW 244 / 342 Nm ISO 50 8,000 rpm 19.5 / 29.3 kW 519 / 779 Nm ISO 50 8,000 rpm 29.0 / 43.5 kW 428 / 657 Nm HSK-100 8,000 rpm 19.5 / 29.3 kW 519 / 779 Nm ISO-50 3,500 rpm 19.5 / 29.3 kW 893 / 1339 Nm Belt transmission ISO 40 12,000 rpm 19.5 / 29.3 kW 95 / 143 Nm Electrospindle ISO 40 15,000 rpm 25 / 31 kW 160 / 200 Nm HSK-A63 18,000 rpm 25 / 31 kW 160 / 200 Nm HSK-100 14,000 rpm 25 / 37 kW 160 / 236 Nm AUTOMATIC TOOL CHANGER Number of tools (option) Tool change time – left tool changer Tool change time – right tool changer ISO 50 / CAT 50 BT 50 / HSK-A80 24 (48) 3.5 s 3.9 s ISO 40 / CAT 40 BT 40 / HSK-A63 30 (60) 2.9 s 3.9 s

TECHNICAL DATA MCV2080i Travels without APC Travels X-axis (work table) 2,100 mm Y-axis (cross saddle) 840 mm Z-axis (spindle head) 840 mm Spindle nose to table 110 – 950 mm Maximal working feed 30 m/min Rapid traverse 30 m/min Acceleration 3.5 m/s2 Table 2,200 × 780 mm Working area 5 × 18 mm × 160 mm Number of T-slots × width × pitch 3,000 kg Maximal load Working accuracy (According to ISO 230-2) direct (linear absolute rulers) Measuring system in X, Y, Z axes 0.009 mm Bidirectional positioning error (A) in X, Y, Z axes 0.0034 mm Bidirectional position setting repeatability (R) X, Y, Z axes Additional data 4,830 × 2,477 mm Machine floor plan W/O chip conveyor 3,533 mm Machine maximal working height 14,600 kg Machine weight HEIDENHAIN, SINUMERIK, FANUC Control system SPINDLE UNITS Planetry gearbox ISO 40, HSK-A80 10,000 rpm 22.5 / 31.5 kW 244 / 342 Nm ISO 50 8,000 rpm 19.5 / 29.3 kW 519 / 779 Nm ISO 50 8,000 rpm 29.0 / 43.5 kW 428 / 657 Nm HSK-100 8,000 rpm 19.5 / 29.3 kW 519 / 779 Nm ISO-50 3,500 rpm 19.5 / 29.3 kW 893 / 1339 Nm Belt transmission ISO 40 12,000 rpm 19.5 / 29.3 kW 95 / 143 Nm Electrospindle ISO 40 15,000 rpm 25 / 31 kW 160 / 200 Nm HSK-A63 18,000 rpm 25 / 31 kW 160 / 200 Nm HSK-100 14,000 rpm 25 / 37 kW 160 / 236 Nm AUTOMATIC TOOL CHANGER Number of tools (option) Tool change time – left tool changer Tool change time – right tool changer ISO 50 / CAT 50 BT 50 / HSK-A80 24 (48) 3.5 s 3.9 s ISO 40 / CAT 40 BT 40 / HSK-A63 30 (60) 2.9 s 3.9 s MACHINING CENTRES ZPS ZPS MCV2080i High performance High strength and rigidity High dynamic and thermal stability Long-lasting high accuracy High reliability Automatic pallet change The machine centre ZPS MCV1680i is provided with three mutually perpendicular and continuously controlled axes which enable milling, drilling, boring, reaming and threading operations on workpieces made of steel, cast iron and light-metal as well as nonferrous metal alloys. The machine is composed of two stationary castings - the base and the column. The column is provided with guideways along which the spindle head travels in the vertical direction. The work table travels in the longitudinal direction (X-axis) along the cross saddle. The cross saddle moves in the transverse direction (Y-axis) along the base guideways. All guideways are formed by linear rails with rollers. The design of the machine framework allows its enormous load, the machines are therefore favored in the FSW technologies which require high pressure force in the Z-axis. 7

HORIZONTAL MACHINING CENTRES 6

TECHNICAL DATA MCH630i Working travels 750 × 700 × 770 mm X, Y, Z axes 360 ° B-axis – table positioning Working table – pallet 630 × 630 mm Pallet size 800 kg Pallet load Ø 750 × 800 mm Workpiece max. dimensions – dia. × height 1,100 mm Height of pallet working surface above floor 130 mm Min. distance of spindle nose to table axis 50 mm Min. distance of spindle nose to table surface 2,165 Nm Max. torque of B-axis Feeds 50/50 m/min Working feed / rapid traverse in X, Y, Z axes 5 m/s2 Acceleration in X, Y, Z axes Working accuracy (According to ISO 230-2) direct Measuring systém in X, Y, Z, B axes 0.008 mm Bidirectional positioning error A in X, Y, Z axes 6 arc sec Bidirectional positioning error A in B-axis 0.0034 mm Bidirectional repeatability of R position setting in X, Y, Z axes 2 arc sec Bidirectional repeatability of R position setting in B-axis Tool changer 56, 76, 96 Number of tool pockets 3.5 s Tool change time Automatic pallet changer 2 Number of pallets 10 s Pallet change time Complementary data 17,000 kg Machine weight SIEMENS, HEIDENHAIN, FANUC Control system SPINDLE UNITS Planetry gearbox ISO-50 Electrospindle HSK-A63 HSK-A100 *optional equipment 8,000 rpm 20/30 kW 306/458 Nm 18,000 rpm* 14,000 rpm* 25 / 31 kW 25 / 37 kW 160 / 200 Nm 160 / 236 Nm MACHINING CENTRES ZPS ZPS MCH630i High performance High strength and rigidity High dynamic and thermal stability Long-lasting high accuracy High reliability The horizontal machining centre ZPS MCH630i is a high-performance machine for complete chip machining of moulds, dies and flat as well as box-shaped parts made of steel, cast iron and light-metal alloys clamped on a working pallet. This machine enables milling operations in three mutually perpendicular coordinate axes X, Y, Z and drilling, boring, reaming and threading operations including the usage of tapping heads without aligning bush (RIGID TAPPING) in the Z-axis. A rotary table (B axis) allows machining of workpieces from more sides with single clamping. The dimensions of the working table are 630 x 630 mm. 9

MACHINING CENTRES ZPS ZPS MCH800i High performance High strength and rigidity High dynamic and thermal stability Long-lasting high accuracy High reliability Rotary-tilting table option 10 This horizontal machining centre ZPS MCH800i is a high-performance machine determined, above all, for the machining of moulds in the pressing, plastic, automobile and aircraft industries. Thanks to its design it is suitable for both three-axis and five-axis machining of complicated, accurate and spatial shapes. The typical products are moulds for production of press tools and forming tools, dies for forging, moulds for injection of synthetic materials, various devices for forming of plastic and rubber materials as well as for production of other machine parts of intricate shapes. A large scope for the machine utilization also lies in the sphere of tool engineering and conventional manufacturing, i.e. in a classical milling, drilling, sinking and reaming of holes, thread cutting and milling. The machine enables, thanks to its high dynamics, very high rigidity and damping properties of its construction, the utilization of the HSC technology advantages. TECHNICAL DATA MCH800i Working travels 1,000 mm X-axis (column) 1,050 mm Y-axis (spindle head) 1,200 mm Z-axis (table) 50 m/min Max. working feed 50 m/min Rapid traverse 5 m/s2 Acceleration Rotary table with pallet 800 × 800 mm Pallet dimensions 360 ° Range of turning 2,500 kg Pallet max. load Ø 1,100 × 1,300 mm Workpiece max. size (diameter × height) 20 s Pallet change time 100 – 1,300 mm Spindle nose to rotary table axis 70 – 1,120 mm Spindle axis to pallet clamping surface 1,250 mm Working pallet to floor Working accuracy (According to ISO 230-2) direct Measuring system in X, Y, Z axes 0.008 mm Bidirectional positioning error A in X, Y, Z axes 6 arc sec Bidirectional positioning error in B-axis 0.0034 mm Bidirectional repeatability of R position setting in X, Y, Z axes 2 arc sec Bidirectional repeatability of R position setting in B-axis Tool changer 56, 76, 96 Number of tool pockets 3.5 s Tool change time Complementary data 31,000 kg Machine weight SIEMENS, HEIDENHAIN, FANUC Control system SPINDLE UNITS Planetry gearbox ISO-50 ISO-50 Electrospindle HSK-A63 HSK-A100 *optional equipment 8,000 rpm 4,500 rpm* 28/43 kW 17/25 kW 342/526 Nm 893/1,313 Nm 18,000 rpm* 14,000 rpm* 25/31 kW 25/37 kW 160 / 200 Nm 160 / 236 Nm

TECHNICAL DATA MCH1000i Working travels X-axis (column) 1,400 mm Y-axis (spindle head) 1,050 mm Z-axis (table) 1,200 mm Max. working feed 50 m/min Rapid traverse 50 m/min Acceleration 5 m/s2 Rotary table with pallet 1,000 × 1,000 mm Pallet dimensions 360 ° Range of turning 2,500 kg Pallet max. load Ø 1,400 × 1,300 mm Workpiece max. size (diameter × height) 20 s Pallet change time 200 – 1,400 mm Spindle nose to rotary table axis 70 – 1,120 mm Spindle axis to pallet clamping surface 1,250 mm Working pallet to floor Working accuracy (According to ISO 230-2) direct Measuring system in X, Y, Z, B axes 0.008 mm Bidirectional positioning error A in X, Y, Z axes 6 arc sec Bidirectional positioning error A in B-axis 0.0034 mm Bidirectional repeatability of R position setting in X, Y, Z axes 2 arc sec Bidirectional repeatability of R position setting in B-axis Tool changer 56, 76, 96 Number of tool pockets 3.5 s Tool change time Complementary data 33,500 kg Machine weight SIEMENS, HEIDENHAIN, FANUC Control system SPINDLE UNITS Planetry gearbox ISO-50 ISO-50 Electrospindle HSK-A63 HSK-A100 *optional equipment 8,000 rpm 4,500 rpm* 28/43 kW 17/25 kW 342/526 Nm 893/1,313 Nm 18,000 rpm* 14,000 rpm* 25/31 kW 25/37 kW 160 / 200 Nm 160 / 236 Nm MACHINING CENTRES ZPS ZPS MCH1000i High performance High strength and rigidity High dynamic and thermal stability Long-lasting high accuracy High reliability Rotary-tilting table option This horizontal machining centre ZPS MCH1000i is a high-performance machine determined, above all, for the machining of moulds in the pressing, plastic, automobile and aircraft industries. Thanks to its design it is suitable for both the three-axis and five-axis machining of complicated, accurate and spatial shapes. The typical products are moulds for production of press tools and forming tools, dies for forging, moulds for injection of synthetic materials, various devices for forming of plastic and rubber materials as well as for production of other machine parts of intricate shapes. A large scope for the machine utilization also lies in the sphere of tool engineering and conventional manufacturing, i.e. in a classical milling, drilling, sinking and reaming of holes, thread cutting and milling. The machine enables, thanks to its high dynamics, very high rigidity and damping properties of its construction, the utilization of the HSC technology advantages. 11

GANTRYTYPE MULTIPURPOSE MACHINING CENTRES 6

The multipurpose machining centres of upper gantry-type enable complex machining of spatially complicated and technologically demanding workpieces as well as of combined shapes, both within five-axis milling operations and full-featured turning operations. Centres are highly productive machines with a wide range of utilization when machining complicated spatial shapes in three or five axes. Because of the high dynamics, very high rigidity and damping properties of the design, the machines enable utilization of HSC technology advantages. The machines of upper gantry type have the spindle mounted in a motor spindle unit built-in in the ram. All the movements of the machine are done by means of linear guide ways with rollers. Measuring of position in X, Y, Z axes is done directly by absolute measuring units. Measuring of position in X, Y, Z axes is done directly by absolute measuring units. ZPS MCG810i | ZPS MCG820i | ZPS MCG1000i | ZPS MCG2318i | ZPS MCG INFINITY (3022/5022/7022...)

MACHINING CENTRES ZPS ZPS MCG810i High accuracy at machining Easy loading of big workpieces Favourable ratio of machine area/ workpiece size Machining in 3 – 5 axes Utilization of HSC technology ZPS MCG810i machine construction is formed by the upper-gantry type portal, whose frame consists of two side walls fixed to the base. It is a high-performance machine determined, above all, for the machining of moulds in the pressing, plastic, automobile and aircraft industries. Thanks to its design it is suitable for both three-axis and five-axis machining of complicated, accurate and spatial shapes. A large scope of the machine utilization also lies in the sphere of tool engineering and conventional manufacture, i.e. in a classical milling, drilling, sinking and reaming of holes, thread cutting and milling. The machines equipped with a rotary table and a lathe spindle unit also enable turning operations, such as outer and inner surfaces turning, face turning, outer and inner thread turning, etc. 14 TECHNICAL DATA Working travels X-axis – cross slide Y-axis – cross rail Z-axis – ram Working table Working area Number of T-slots Dimension of slots – 2nd T-slot from the right – other T-slots Pitch of T-slots Maximum load Distances Spindle nose to table Feeds in X, Y, Z axes Max. working feed Rapid traverse Maximum acceleration of axes Automatic tool changer Number of tool pockets in ATC Tool interchange time (tool – tool) Tool maximum diameter – with adjacent tool pockets in ATC – without adjacent tool pockets in ATC Tool maximum length Tool including holder maximum weight Control system SPINDLE UNITS Electrospindle ISO 40 15,000 rpm HSK-A63 18,000 rpm* HSK-T100 12,000 rpm* HSK-A100 14,000 rpm* TWOAXIAL ROTARYTILTING TABLE Table clamping area Rotation speed A/C axis range Maximum weight of workpiece MCG810i 1,000 mm 800 mm 600 mm 1,200 × 1,000 mm 11 18H7 mm 18H8 mm 100 mm 3,000 kg electrospindle 150 – 750 mm CNC two-axis head 65 – 665 mm 40 m/min 40 m/min 5 m/s2 30 (up to 130) 3.5 s 80 mm 115 mm 250 mm 8 kg HEIDENHAIN, SIEMENS, FANUC *optional equipment 31 kW 31 kW 30 kW 37 kW 200 Nm 200 Nm 143 Nm 236 Nm *optional equipment Ø 600 mm / 800 mm* 100 rpm / 400 rpm* +-95 ° / 360 ° 560 kg

TECHNICAL DATA MCG820i Working travels X-axis – cross slide Y-axis – cross rail Z-axis – ram Working table Working area Number of T-slots Dimension of slots – 2nd T-slot from the right – other T-slots Pitch of T-slots Maximum load Feeds in X, Y, Z axes Max. working feed Rapid traverse Maximum acceleration of axes Automatic tool changer Number of tool pots in ATC Tool interchange time (tool – tool) Tool maximum diameter – with adjacent tool pockets in ATC – without adjacent tool pockets in ATC Tool maximum length – machine with electrospindle HSK63, HSK100 – machine with electrospindle ISO 40 – machine with CNC two-axial head Tool including HSK100 / HSK63 holder maximum weight Control system SPINDLE UNITS Electrospindle ISO 40 HSK-A63 HSK-T100 HSK-A100 ZPS MCG820i 1,000 mm 1,800 mm 600 mm 1,200 × 2,000 mm 2×11 18H7 mm 18H8 mm 100 mm 3,000 + 3,000 kg 40 m/min 40 m/min 5 m/s2 50 (up to 130) 8s 110 mm 160 mm 380 mm 355 mm 240 mm 15 kg / 8 kg HEIDENHAIN, SIEMENS, FANUC High accuracy at machining Easy loading of big workpieces Favourable ratio of machine area/ workpiece size Machining in 3 – 5 axes Utilization of HSC technology *optional equipment 15,000 rpm 18,000 rpm* 12,000 rpm* 14,000 rpm* CNC TWOAXIAL HEAD  SPINDLE * Maximum power output Maximum torque Maximum speed Clamping taper MACHINING CENTRES ZPS 31 kW 31 kW 30 kW 37 kW 200 Nm 200 Nm 143 Nm 236 Nm *optional equipment 23 kW 72 Nm 18,000 rpm HSK-A63 ZPS MCG820i is a vertical milling centre of upper gantry type with two separate removable tables or one fixed and one rotary table in a common or divided working space. Thanks to its design it is suitable for both three-axis and five-axis machining of complicated, accurate and spatial shapes. A large scope of the machine utilization also lies in the sphere of tool engineering and conventional manufacture, i.e. in a classical milling, drilling, sinking and reaming of holes, thread cutting and milling. The machines equipped with a rotary table and a lathe spindle unit also enable turning operations, such as outer and inner surfaces turning, face turning, outer and inner thread turning, etc. 15

MACHINING CENTRES ZPS ZPS MCG1000i Multifunctional 3- to 6-axis solution Milling and turning technology Fixed or rotary table High dynamics and thermal stability Fully symmetrical machine framework Box-in-box cross rail design High machining accuracy 16 ZPS MCG1000i is a multifunctional machining centre of upper gantry-type designed for complex machining of spatially complicated and technologically demanding workpieces as well as of combined shapes, both within five-axis milling operations and full-featured turning operations. The centre enables milling in five axes, namely in three mutually perpendicular coordinate axes X, Y, Z, in the rotary C-axis – a rotary tilting table with built-in torque motor enabling turning operations, and in the tilting B-axis - a rotary tilting table with built-in torque motors. It is a highly productive machine characterized by high dynamic and thermal stability and high accuracy of machining. A direct measuring system in all axes is a part of the basic configuration. TECHNICAL DATA ZPS MCG1000i Travels Travel in X-axis 1,200 mm Travel in Y-axis 1,000 mm Travel in Z-axis 700 mm B-AXIS: -120/+30° C-AXIS: 360° Feeds Rapid traverse in X, Y, Z axes 60 m/min Max. working feed in X, Y, Z axes 60 m/min Acceleration 5 m/s2 Rotary-tilting table Ø 1 000 mm Ø 1,000 mm Working area Ø 1,000 x 550 mm Workpiece max. dimension (diameter x height) 1,100 / 700 kg Table max. load (α=±0°) milling/turning 600 kg Table max. load (α=±90°) 50-750 mm Spindle nose to table plate Table axis B-axis (tilting axis) C-axis (rotary axis) Max. torque 2x2 139 / 2x3 413 Nm 1,580 / 2,080 Nm Mkmax S1/S6-40% 50 rpm 800 rpm Max. speed - turning Tool changer 50 (100) / 30 (60) No. of pockets in changer HSK63 / HSK100 80 / 110 mm Tool max. diameter HSK63 / HSK100 160 mm Tool max. diameter without adjacent tools 380 mm Tool max. length 8 / 15 kg Tool max. weight HSK63 / HSK100 2.3 s Tool change time HEIDENHAIN, SIEMENS, FANUC Control system SPINDLE UNITS Spindle - milling HSK-A63 HSK-A100 Spindle - milling/turning HSK-T100 HSK-T100 18,000 rpm 14,000 rpm 25/31 kW 25/37 kW 160/200 Nm 160/236 Nm 12,000 rpm 10,000 rpm 25/30 kW 48/71 kW 119/143 Nm 300/452 Nm

AUTOMATIC PALLET CHANGE ZPS MCG1000i Machines equipped with an automatic pallet changer for two or more pallets allow clamping, unclamping and measuring of the workpiece on the pallet outside the machine working area while the workpiece clamped on the second pallet is being machined. This significantly increases work productivity. The pallet change is carried out in an automatic cycle after the operator releases the pallet for change. The transfer of the pallets is carried out by means of a pallet carrier with a rotary fork moving along a pair of linear guides via a toothed gear drive. The pallets are moved from the storage station to the pallet carrier by means of a preloaded ball nut, which is moved by a ball screw driven by a brushless motor with digital control. The machine is equipped with an automatic door opening from the pallet change system to the machine. POSSIBLE VARIANTS FOR THE PALLET CHANGE SYSTEM: • Setting-up station + machine (2 pallets) • Setting-up station + 1 storage station + machine (3 pallets) • Setting-up station + 2 storage station + machine (4 pallets) Workpiece size Workpiece weight Pallet dimension Pallet to pallet transfer time Ø 1,000 × 400 mm 400 kg 630 × 630 mm 25 s 17

MACHINING CENTRES ZPS ZPS MCG2318i Multifunctional 3- to 6-axis solution Milling and turning technology Fixed or rotary table High dynamics and thermal stability Fully symmetrical machine framework Box-in-box cross rail design High machining accuracy 18 Gantry-type machining center ZPS MCG2318i is a representative of a series of multipurpose machining centres from the production of TAJMAC-ZPS. The machine construction is formed by an upper-gantry type portal whose frame consists of two sets of side walls and a base. The side walls and the rotary table base or a fixed table are mounted on adjustable wedges and are fastened to the concrete foundation by means of anchoring bolts. The cross rail moves in the longitudinal direction (X-axis) along the upper sides of the side walls. Inside the cross rail, a cross slide with a sliding ram (the so called box-in-box system) is moving in the transversal direction (Y-axis). The sliding ram is moving in the vertical direction (Z-axis) and can be fitted with various types of heads with electro-spindles, fixed electro-spindle or with a turning adapter. TECHNICAL DATA Working travels MCG2318i 3 axes spindle unit fixed table X axis – binder 2,300 mm Y axis – cross slide 1,500 mm Z axis – slide ram 1,050 mm Feeds Working feed in X, Y, Z axes 50 m/min Rapid traverse X, Y, Z 50 m/min Acceleration in X, Y, Z axes 5 m/s2 Distances +200 up to +1 250 Spindle nose to table plate 805 mm Working table to floor Tool changer No. of pockets in changer Tool change time Fixed table Table max. load Number of T-slots × width Pitch of T-slots Rotary table – milling Table max. load Max. rotation speed Rotary table – turning Table max. load Max. rotation speed CNC head parameters hlavy (B axis) B axis range B axis tilt rate Maximum torque Control system SPINDLE UNITS (same for MCG2318i and MCG3022i) 3 - 4-axial machines without head change HSK-A63 18,000 rpm HSK-A100 14,000 rpm HSK-T100* 12,000 rpm HSK-T100** 10,000 rpm 5 axes* 5 to 6 axes* 1-axial head 2-axial head integrated fixed table / rotary table integrated rot. table 2,300 mm 2,300 mm 1,400 mm 1,400 mm 1,050 mm 1,050 mm 50 m/min 50 m/min 5 m/s2 50 m/min 50 m/min 5 m/s2 −30 up to +1 020 805 mm max. 920 805 mm 50 3.5 s 2,520 × 1,600 mm 15,000 kg 12 × 18 H12 125 mm Ø 1,800 mm 10,000 kg 50 rpm Ø 1,800 mm 5,000 kg 250 rpm +110 / −110 ° 60 rpm 1,000 Nm SIEMENS, HEIDENHAIN, FANUC * turning clamping of 690 Nm ** turning clamping of 1000 Nm 25 / 31 kW 25 / 37 kW 25 / 30 kW 27 / 31 kW 160 / 200 Nm 160 / 236 Nm 119 / 143 Nm 130 / 150 Nm

TECHNICAL DATA MCG3022i MACHINE TYPE MCG3022i 5-axial 3-axial Travels 3,000 mm 3,000 mm X-axis 2,250 mm 2,250 mm Y-axis (cross slide) 1,050 mm 1,250 mm Z-axis (sliding ram) +- 110 mm B-axis CNC head 360 mm C-axis rotary table Feeds 40, 40, 50 m/min 40, 40, 50 m/min Feedrate in X, Y, Z axes 40, 40, 50 m/min 40, 40, 50 m/min Rapid traverse in X, Y, Z axes 3, 3, 5 m/s2 3, 3, 5 m/s2 Acceleration in X, Y, Z axes 60 m/min B-axis feed, CNC head 250 m/min Rotary table speed range in spindle mode 50 m/min Rotary table work feed in C-axis mode Dimensions ø 2,100 mm 4,000 × 2,000 mm Rotary table / fixed clamping plate Distances +120 up to +1,170 mm +530 up to +1,780 mm Spindle nose to table 820 mm 610 mm Clamping surface to floor 500 mm Spindle axis to clamping surface (B=90) Max. dimension between side walls /orbital diameter 3,010 / 2,950 mm 3,010 mm Max. dimension between covers in X-axis 5,000 mm 5,000 mm Max. dimension of clamping surface and Z-axis upper covers 1,650 mm 1,860 mm Tool changer No. of pockets in changer HSK63 / HSK100 (option) 50 (128) 50 (128) Tool change time 3.5 s 3.5 s Control system SIEMENS, HEIDENHAIN, FANUC SPINDLE UNITS (same for MCG2318i and MCG3022i) * turning clamping of 2000 Nm 5 - 6-axial machines with CYTEC M21 changeable head HSK-A63 18,000 rpm 21 / 27 kW 100 / 130 Nm HSK-A100 12,000 rpm 34 / 42 kW 160 / 200 Nm HSK-T100 12,000 rpm 42 / 53 kW 200 / 250 Nm HSK-T100* 10,000 rpm 27 / 31 kW 130 / 150 Nm MACHINING CENTRES ZPS ZPS MCG3022i Multifunctional 3- to 6-axis solution Milling and turning technology Fixed or rotary table High dynamics and thermal stability Fully symmetrical machine framework Box-in-box cross rail design High machining accuracy Gantry-type machining center ZPS MCG3022i is a representative of a series of multipurpose machining centres from the production of TAJMAC-ZPS. The machine construction is formed by an upper-gantry type portal whose frame consists of two sets of side walls and a base. The side walls and the rotary table base or a fixed table are mounted on adjustable wedges and are fastened to the concrete foundation by means of anchoring bolts. The cross rail moves in the longitudinal direction (X-axis) along the upper sides of the side walls. Inside the cross rail, a cross slide with a sliding ram (the so called box-in-box system) is moving in the transversal direction (Y-axis). The sliding ram is moving in the vertical direction (Z-axis) and can be fitted with various types of heads with electro-spindles, fixed electro-spindle or with a turning adapter. 19